Packline  | Battery Lifter for the Automotive Industry 0

Battery Lifter for the Automotive Industry

  • Manufactured to Customer Specifications
  • Handle batteries and Central Computer Units in the car production line
  • Stainless Steel Construction 304, 316/316L, Polished Finish options
  • Lift Capacity 60kg (higher capacities options)
  • Attachment reach: 400-485mm as standard
  • UK Design and Manufacture
Request a quote or connect with one of our technical engineers for more details

Features and Options

  • Full Bespoke Design Service to suit your specific requirements
  • Dual lifting design encompassing battery and CCU lifting
  • Adjustable hook arrangement system caters for the different sized car parts
  • Rotation to the left- or right-hand side and through 360°
  • IP Rating IP30C or IP65
  • Standard or Wide Straddle Legs
  • Electric Lift with variable speed control option for precise movements
  • Optional adjustable height stop positions for repetitive lifting operations
  • Optional Position control
  • Optional Powered Locomotion
  • Wheels - Non-marking anti-static
  • Front Wheels - Stainless Steel 50mm / 85mm pallet wheels (rocking pallet or swivel castor options)
  • Rear Wheels - Stainless Steel 125mm Swivel castors with safety foot guard and brake system 'stop-fix'
  • Lift mechanism - ball screw with direct drive DC motor
  • Interchangeable attachments
  • Digital Controls and Display with Remote Control or Joystick options
  • Easy to manoeuvre with Small Footprint for narrow spaces
  • Ease of use, streamlined construction, and enhanced safety for end users
  • Flexible and Ergonomic design
  • CE and UKCA Compliant

Safety Features

  • Emergency Stop Button
  • Overload limit - prevents exceeding SWL and accidental damage
  • Electro-mechanical brake holds load at required height in case of power failure
  • Rear swivel castors with safety foot guard and brake

Electrics

  • Mains Power Input for charging - 100-240VAC
  • Batteries - 24-volt 36 Amp AGM gel dual batteries
  • Battery Capacity - 400 Lift and Lower cycles (C150), 300 Lift and Lower cycles (C300)
  • Charging Cycle - 4-5 hours to full charge
  • Battery Charger - 5 Amp digital Intelligent Charger with advanced battery monitoring
  • Battery Meter - LED Visual Display showing charging status
  • Electrical Safety - Emergency E-stop button
  • Electrical overload protection - Immediate stop securely holding load in place
  • Electrics - 24v Programmable controllers

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Tell us about your lifting and handling challenge so we can recommend the right solution
  • Get in touch
  • Book a Demo
  • Features & Options
  • Safety Features
  • Electrics
  • Product Data Sheet

Battery Lifter for the Automotive Industry Overview

Designed for the automotive industry, this Stainless Battery and CCU Lifting Attachment handles batteries and CCUs (Central Computer Units) in the car production line.

The lifting attachment has been designed with a shorter than standard length to access the confined space in the car assembly line.

This versatile attachment features a dual lifting design encompassing battery and CCU lifting, with adjustments to cater for numerous car part variants.

The attachment incorporates a hook arrangement system adjustable to four positions, by means of ergonomic dials positioned on the attachment itself, to cater for the different sized car parts.

In addition, the bespoke attachment can be rotated to the left- or right-hand side and through 360 degrees, as well as adjusting in and out for different reaches. The dials positioned on the attachment can be locked into place to prevent the hook arrangement from moving once the required position is achieved.

The battery handling solution lifts large (60kg) batteries and CCUs and places them into car assemblies in the car production line, reducing operator manual handling, and ensuring safe handling of the car parts into the vehicle without damaging them.

 

 

This lifter features special triple front end swivel castors, designed to ensure easy and smooth transport of the lifting machine over the car production line tracks.

The raising and lowering actions of the attachment are made by a powered mechanism which is operated by simple ‘up and down’ buttons that are located ergonomically on the machine’s handlebars, with the options of joystick or remote controls. Ease of operation is further enhanced with a slow start feature that provides the operator with precise and accurate positioning when docking, loading and unloading.

This lifter is entirely suitable for high care, clean room applications. The design offers impressive stability, strength, and durability and together these features combine to provide the transportation of the batteries or CCUs with ease, confidence and complete safety.

The attachment is backed up by a full bespoke design service ensuring the right solution can be made to suit most applications and requirements.

All Packline attachments are fully interchangeable and can be easily fixed or removed from any model of ‘Compac’ lifting machine that is fitted with the quick release system.

Packline  | Battery Lifter for the Automotive Industry 4

UK Manufacture & Design

Packline Materials Handling has been designing and manufacturing lifting and handling equipment in Poole, Dorset in the UK since 1993.
Packline  | Battery Lifter for the Automotive Industry 5

Bespoke Design services

The company’s in-house design facility and workshop enables high quality and effective solutions to be realised within short lead times.
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