Vacuum Lifter with Weigh Scale for Lifting Boxes

Ensuring Accurate Box Weight During Packing Operations

A customer in the food processing industry faced a recurring issue in their packaging process. Each box they packed was required to contain two 10kg bags, ensuring a total weight of 20kg. However, there were instances where only one bag was placed in a box by mistake, leading to inconsistencies in the final product.

To address this challenge, the Vac-Line Vacuum Lifter with Built-In Weigh Scale was developed. This innovative solution provided an integrated weight-checking mechanism to ensure the correct number of items was placed in each box before lifting and transporting.

Key Features and Benefits:

• Integrated Weigh Scale: Automatically measures the weight of each lifted box, eliminating the risk of under-filled packages.
• Pre-Set Weight Function: Allows operators to configure the required weight, ensuring consistency across all boxes.
• Traffic Light Indicators: A visual signal system on the vacuum lifting head alerts operators if a box meets the required weight (green), is underweight (red), or needs attention (yellow).
• Optimised for Accuracy: Designed specifically for applications that require strict weight compliance, reducing errors and waste.

The Vac-Line vacuum lifter was seamlessly integrated into the customer’s production line. Operators were able to quickly adapt to the system, and the results were immediate:

• Increased Accuracy: 100% of boxes were correctly filled before being moved, eliminating errors caused by missing items.
• Enhanced Efficiency: Reduced downtime and rework, allowing for a smoother workflow in the packaging area.
• Improved Safety: Operators no longer had to perform manual weight checks, reducing strain and increasing workplace safety.
• Cost Savings: Eliminating incorrect shipments reduced returns, improving customer satisfaction and reducing financial losses.

The Vac-Line Vacuum Lifter with Built-In Weigh Scale proved to be a game-changer for the customer, significantly improving their packaging accuracy, efficiency, and overall productivity. By integrating precise weight detection into the lifting process, the system streamlined operations and enhanced product quality control.

For businesses that require strict weight compliance, the Vac-Line vacuum lifting system offers an innovative and reliable solution for material handling challenges.