How Can Packline’s Reel Handling Equipment Improve Ergonomics and Efficiency in the Workplace?

Handling heavy reels and rolls is a common challenge in manufacturing, packaging, and processing environments. Without the right equipment, manual handling can lead to strain, inefficiency, and potential safety risks. At Packline Materials Handling, we specialise in ergonomic reel handling solutions that combine safety, precision, and functionality for a wide range of industries — from food production to pharmaceutical cleanrooms.

Ergonomic Handling: Reducing Strain and Injury Risk

Reels of film, paper, foil, or cable can weigh anywhere from a few kilograms to several hundred. Repeated lifting or positioning by hand increases the risk of musculoskeletal injuries.
Packline’s stainless steel reel lifters are designed to remove this risk by providing powered lifting, rotation, and positioning, allowing operators to handle reels safely and comfortably with minimal physical effort.

Ergonomic features include:

Adjustable lift heights to suit various machinery and storage configurations
Precision controls for smooth, controlled movement
Compact stainless-steel design for easy manoeuvrability in confined spaces
Interchangeable lifting attachments, such as mandrels, clamps, and core grippers

Functional Handling: Efficiency Meets Safety

Beyond ergonomics, functionality is at the heart of every Packline design. Our reel lifting and transfer systems streamline workflow, reduce downtime, and enhance productivity.
For example:

Powered reel lifters enable easy loading onto packaging machines or unwind stands
Reel transfer stands and dollies simplify transport between storage and production lines
Quick-release attachments make changeovers fast and efficient
Hygienic stainless-steel construction ensures compliance in cleanroom and food-grade environments

Each piece of equipment is engineered for long-term reliability and low maintenance, ensuring consistent performance and safety compliance.

Custom-Built Solutions for Every Industry

Packline understands that every production line is different. That’s why our engineering team offers custom reel handling solutions tailored to your specific process, reel size, and working environment. Whether you need to lift reels vertically, rotate them into position, or transfer them across the factory floor, Packline can provide a bespoke ergonomic handling solution to meet your operational needs.

Why Choose Packline for Ergonomic Reel Handling?

With over 30 years of experience in materials handling innovation, Packline delivers:

Proven ergonomic designs that protect operators
Functional and flexible solutions for diverse reel applications
UK-made stainless steel equipment built for hygiene and durability
Full on-site demonstrations and training at our new demo facility

Discover a Better Way to Handle Reels

If your goal is to improve workplace ergonomics and streamline reel handling, Packline offers the equipment and expertise to make it happen.

Visit our Reel Handling page to explore our full range of reel lifters, and our Trolleys and Dollies page to see our range of reel dollies, and transfer systems, or contact our team to discuss your specific application.